Level 2 Preparing & Using Milling Machines
Unit No. AUEC2-014

Delivery Model: 15 weeks on a day release basis.
Delivery Location:
STEGTA Training Centre – Irlam Road, Urmston, M41 6AP.
Cost: £1,500 (including VAT, registration & certification)

This unit identifies the training and development required in order that the learner can demonstrate that they are competent in being able to carry out the milling operations on horizontal, vertical or universal milling machines.

They will be expected to prepare for the machining activities by obtaining all the necessary information, documentation, tools and equipment required, and to plan how they intend to carry out the required milling activities and the sequence of operations they intend to use.

They will be required to prepare for the milling activities by mounting, positioning and correctly setting a range of workholding devices, to mount the workpiece and cutting tools and to set and use cutting feeds / speeds and techniques appropriate to the type of material, tooling, workpiece rigidity and operations being performed. They will be expected to produce components that combine a number of different features, such as flat faces, parallel faces, faces square to each other, angular faces, steps, open and enclosed slots, drilled, bored and reamed holes, internal threads, and special forms/profiles.

During, and on completion of, the milling operations, they will be expected to check the quality of the workpiece, using measuring equipment appropriate to the aspects being checked and the tolerances to be achieved. They will need to be able to recognise milling defects, to take appropriate action to remedy any faults that occur and to ensure that the finished workpiece is within the drawing requirements.

On completion of the machining activities, they will be expected to remove cutters and workholding devices, and to leave the milling machine and work area in a safe and tidy condition.

Their responsibilities will require them to comply with health and safety requirements and organisational policy and procedures for the milling activities undertaken. They will need to take account of any potential difficulties or problems that may arise with the milling activities, and to seek appropriate help and advice in determining and implementing a suitable solution.

They will work under a high level of supervision, whilst taking responsibility for Their own actions and for the quality and accuracy of the work that they carry out. Their underpinning knowledge will provide an understanding of their work, and will enable them to apply appropriate milling techniques safely. They will understand the milling process, and its application, and will know about the equipment, materials and consumables, to the required depth to provide a sound basis for carrying out the activities to the required specification.

They will understand the safety precautions required when working with the milling machine, and with its associated tools and equipment. They will be required to demonstrate safe working practices throughout, and will understand the responsibility they owe to themselves and others in the workplace.

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